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Resin
Resin is a natural or synthetic compound which
begins in a highly viscous state and hardens with treatment. Typically,
resin is soluble in alcohol, but not in water. There are a number of
different classes of resin, depending on exact chemical composition and
potential uses.
For the most part, polymers made with resins are actually made with
synthetic resin, which is cheaper and easier to refine. Synthetic resin is
much more stable, predictable, and uniform than natural resin as well, since
it is made under controlled conditions without the possibility of the
introduction of impurities. These resins are made by combining chemicals in
a laboratory to stimulate a reaction which results in the formulation of a
resinous compound. Once formed, the resin can be used in the production of
plastics, paints, and many of the same substances that natural resin is used
in.
Epoxy
In chemistry, epoxy or polyepoxide is a thermosetting epoxide polymer that
cures (polymerizes and crosslinks) when mixed with a catalyzing agent or
hardener. Most common epoxy resins are produced from a reaction between
epichlorohydrin and bisphenol-A. The first commercial attempts to prepare
resins from epichlorohydrin were made in 1927 in the United States.
Epoxy is a copolymer; that is, it is formed from two different chemicals.
These are referred to as the "resin" and the "hardener". The resin consists
of monomers or short chain polymers with an epoxide group at either end.
Most common epoxy resins are produced from a reaction between
epichlorohydrin and
bisphenol-A, though the latter may be replaced by similar chemicals. The
hardener consists of polyamine monomers, for example Triethylenetetramine (TETA).
When these compounds are mixed together, the amine groups react with the
epoxide groups to form a covalent bond. Each NH group can react with an
epoxide group, so that the resulting polymer is heavily crosslinked, and is
thus rigid and strong.
The process of polymerization is called "curing", and can be controlled
through temperature, choice of resin and hardener compounds, and the ratio
of said compounds; the process can take minutes to hours. Some formulations
benefit from heating during the cure period, whereas others simply require
time, and ambient temperatures.
Epoxy coatings are also widely used as primers to
improve the adhesion of automotive and marine
paints especially on metal surfaces where corrosion
(rusting) resistance is important. Metal cans and containers are often
coated with epoxy to prevent rusting, especially for foods like tomatoes
that are acidic. Epoxy resins are also used for high performance and
decorative flooring applications especially terrazzo flooring, chip flooring
and colored aggregate flooring
Polyester
Polyester is a category of polymers which contain the ester functional
group in their main chain.
Polyurethane
A polyurethane, commonly abbreviated PU, is any polymer consisting of a
chain of organic units joined by urethane (carbamate) links. Polyurethane
polymers are formed through step-growth polymerization by reacting a monomer
containing at least two isocyanate functional groups with another monomer
containing at least two hydroxyl (alcohol) groups in the presence of a
catalyst.
Polyurethane materials are commonly formulated as paints and varnishes for
finishing coats to protect or seal wood. This use results in a hard,
abrasion-resistant, and durable coating that is popular for hardwood floors,
Acrylic
Acrylic paint is fast-drying paint containing pigment suspended in an
acrylic polymer emulsion. Acrylic paints can be diluted with water, but
become water-resistant when dry. Depending on how much the paint is diluted
(with water) or modified with acrylic gels, mediums, or pastes, the finished
acrylic painting can resemble a watercolor or an oil painting, or have its
own unique characteristics not attainable with other media.
Basic Raw Material for manufacturing resins
Epichlorohydrin
Epichlorohydrin is an organochlorine
compound and an epoxide. This is a colorless liquid with a pungent,
garlic-like odor, insoluble in water, but miscible with most polar
molecule|polar Organic compound|organic solvents.Epichlorohydrin is a highly
reactive compound and is used in the production of glycerol, plastics, epoxy
glues and Epoxy resin], and elastomers. In contact with water,
epichlorohydrin hydrolyzes to 3-MCPD, a carcinogen found in food.
Purified Terephthalic Acid PTA
Terephthalic acid is the organic compound with formula
C6H4(COOH)2. This colourless solid is a commodity chemical, used principally
as a precursor to the polyester PET, used to make clothing and plastic
bottles. Several billion kilograms are produced annually. It is one of three
isomeric phthalic acids.
Neopentylglycol (NPG)
Neopentylglycol (NPG) is a unique polyalcohol offering superior performance
advantages in many end-use applications due to its high chemical and thermal
stability.
Neopentylglycol (2, 2-dimethyl-1, 3-propanediol) is a unique diol offering
superior performance advantages in many end-use applications. These
advantages are derived from its chemical structure. The location of the
hydroxyl groups on primary carbon atoms allows rapid esterification.
Additionally, the two methyl groups, instead of the usual two hydrogen
atoms, on the alpha carbon atom are responsible for the high chemical and
thermal stability of Neopentylglycol and it derivatives.
Trimellitic Anhydride
Trimellitic anhydride
(1,3-dihydro-1,3-dioxo-5-isobenzofurancarboxylic acid in IUPAC systematic
name) has similar structure to phthalic anhydride with the exception of the
third functionality on the aromatic ring.
Isophthalic acid PIA
Isophthalic Acid (PIA) is the industry standard diacid
component in high-quality alkyds and polyester resins for industrial
coatings and unsaturated polyesters for fiberglass-reinforced plastics
applications.
BPA stands for bisphenol A
BPA stands for bisphenol A. It is an organic chemical
which is the essential basic building block (intermediate) for polycarbonate
plastic and epoxy resins. Around two thirds of all BPA is used to produce
polycarbonate plastic, which is a highly durable, versatile, heat and
shatter-resistant and transparent plastic found in a wide range of essential
consumer applications.
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