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Phosphating or Phosphate conversion coating
Phosphate coatings are used on steel parts for corrosion resistance,
lubricity, or as a foundation for subsequent coatings or painting. It serves
as a conversion coating in which a dilute solution of phosphoric acid and
phosphate salts is applied via spraying or immersion, chemically reacts with
the surface of the part being coated to form a layer of insoluble,
crystalline phosphates. Phosphate conversion coatings can also be used on
aluminium, zinc, cadmium, silver and tin.
The main types of phosphate coatings are manganese, iron and zinc. Manganese
phosphates are used both for corrosion resistance and lubricity and are
applied only by immersion. Iron phosphates are typically used as a base for
further coatings or painting and are applied by immersion or by spraying.
Zinc phosphates are used for rust proofing (P&O), a lubricant base layer,
and as a paint/coating base and can also be applied by immersion or
spraying.
Parkerizing
Parkerizing (also called phosphating and phosphatizing) is a method of
protecting a steel surface from corrosion and increasing its resistance to
wear through the application of an electrochemical phosphate conversion
coating. Parkerizing is usually considered to be an improved zinc or
manganese phosphating process, and not to be an improved iron phosphating
process, although some use the term parkerizing as a generic term for
applying phosphating (or phosphatizing) coatings that does include the iron
phosphating process.
Parkerizing is commonly used on firearms as a more effective alternative to
bluing, which is another electrochemical conversion coating that was
developed earlier.
The Parkerizing process cannot be used on non-ferrous metals such as
aluminum, brass, or copper. It similarly cannot be applied to steels
containing a large amount of nickel, or on stainless steel. Passivation can
be used for protecting other metals.
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